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Roll to Roll Heating Calender (8″ W) up to 110C for Multi-layer Laminating – HRP-03RRL

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HRP-03RRL is a 8″ width roll-to-roll hot rolling press by modular design for either hot rolling one layer or laminating two-layer of foil materials together.  The rollers can be heated up to 110°C during the roll-to-roll processing.  It is designed for preparing polymer or soft metal-based flexible electrode sheets for battery research, especially for solid Lithium or flexible battery.

  • Estimated delivery time 14-30 days
  • 18 months warranty at Genuine Warranty Center.
  • Whats in the box: charging cable and block
SKU: roll-to-roll-heating-calender-8-w-up-to-110c-for-multi-layer-laminating-hrp-03rrl

Product details

SPECIFICATIONS

Features

Building two 8″ W feeding rollers  and one winding roller for either one layer rolling or two layers of laminatingRoll to roll feeding with automatic tension control with optional alignment functionAdjustable pressing thickness up to 2 mm thicknessRollers made of high-quality tool steel with Cr plated Heatable roller up to 110°C with a central heating elementThe R2R hot press can be placed into a dual-chamber gloveboxElectric parts are Ar gas compatible
The alignment control is optional at the extra cost
Rollers


-Optional pressure controlled


Diameter: 200mm (8″)Width: 250mm (10″)Surface Hardness: HRC60-62Warning: Never rolling material > HRC 50Max Rolling Speed: 5.92RPMMax Linear Speed: 60mm/secMax. Heating Temperature for roller Temperature > 120°C rollers may deform and cause pressing to be non-uniform. <110°C for continuous operationOption:  Pressure controlled up to 10 metric tone is available at the extra cost
Pressing Thickness0~2 mm adjustable
Dial Gauge Accuracy0.01mm
Roller Surface HardnessHRC60-62Never roll materials with hardness > 50HRC

Temperature Controller
Two temperature controllers enable to control of the upper and lower rollers independently.110 ℃ maximum for less than 1 hour (<100℃ continuously)Recommended heating rate: ~3℃/minutePower of heating element: 400W (total of four heating elements are installed)Precision temperature control with +/- 2.5°C accuracy

Roll to Roll Fixture


Two 8″ width feeding rolls to deliver one or two-layer substrate into the hot pressOne winding roll with automatic tension force controlSeparatable roll-to-roll modular for easy shipping and assemblingThe alignment control function is available as an option Note:Proper alignment is required  during the installationOptional the rectifying control system to keep better alignment during a roll-to-roll is available upon request (Pic1  right)10T Max Roll to roll with pressure controlled with an electric hydraulic pump is available at an extra cost (Pic. 2, right)     
     
PowerAC 208 – 240V single phase, 50/60 HzTotal: 2400W6 feet power cable is included, but the power plug is not included. 
Dimensions 
Weight200 KG
Shipping dimensions48″x40″x34″ x2
Shipping weight1000 lb

Operation Video
       https://youtu.be/88QrVmgEEcE
ComplianceCE CertifiedNRTL or CSA certification is available upon request at an extra cost

Warranty
One-year limited manufacturer warranty with lifetime supportRusting and damage due to improper storage condition or maintenance are not covered by warranty
Application NotesNever roll materials with hardness > 50HRCIn order to prolong the lifespan of the roller bearings, regular lubrication is recommended
Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet original thicknessClean the roller surface for each rolling  and Use acetone to clean and lubricate  when not in use to avoid corrosion 
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